Boo-Yah! Butt sale...... Andouille!!

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indaswamp

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Apr 27, 2017
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South Louisiana-Yes, it is HOT
Hit a meat sale so I backed up the truck. Bought 110# of pork butts to make a big run of andouille....
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I used some of those 52mm x-large hog casings from the Craft Butcher's Pantry. This was my first time using them. I like 'em! Andouille is traditionally pulled through beef middles, but beef middles can get very chewy when cooked down in a gumbo. Not so with hog casings! So this is the best of both worlds! I get the traditional size andouille with an easier to chew casing! Win-win!
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6" boning knife for reference:
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After trimming, I had 55# lean class 1 pork. I pulled aside 15# of the trim and 15# of the back fat. figure 20-22# fat and 8-10# lean trim. 85# of andouille roughly 22-25% fat. I ground the trim and back fat through a #8 plate, then second grind thru a 3mm plate for even distribution throughout the link. Note- for better incorporation, it is best to mix in the phosphates and cure in the 10% water, then add the water to the meat and fat just before mixing for protein extraction. The fluid will help separate the fat particles instead of having them clump together. I ground, then mixed one day, stuffed the next, let sit for 36 hours then smoked...
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Used about 40% cherry chunks and 60% Hickory chinks; along with some Brown sugar on the fire for that signature sweet smoke taste on Andouille...

The cut shot...
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And I had to sample it!!
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Looks fantastic! Never heard of sprinkling brown sugar on the fire- will have to try that!
Yes...it works. just don't add so much that it smothers out the fire. the sugar will melt and form a crust over the fire sealing out oxygen if you add too much. I use 1/4-1/3 cup at a time when I add more wood. Let the fire flare up, then add the sugar to dampen the flames down.

Traditionally, sugar cane stalks and either pecan or hickory were used to smoke andouille. Brown sugar is easier to come by in our modern society....though I could source some sugar cane stalks locally in the fall if I put in the effort.....
 
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Nice score and lots of work. But it will be worth the process!! Looks great!

Keith
Thanks 912! It is a lot of work making andouille. Trimming out the class 1 lean pork from the butts is time consuming. I get 5-6# of class 1 lean from each butt; the rest is separated into back fat and fatty trim. I took 2 days trimming and prepping the meat to grind just to make it easier on me. You know what they say......How do you eat an elephant? One bite at a time!!!!
 
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Beautiful looking Andouille!
 
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