I recently purchased a used Bradley Smoker and quickly decided I wanted to make my own Bisquettes. I did this for couple of reasons; cost, alternate wood types and it's a lot of fun to make them.
Searching the internet, I found a variety of different recipes to make and form pucks for the Bradley smoker. Although most the recipes are similar, the forming molds were all over the map. Some molds were overly complicated and expensive while others were under engineered and could be made a lot better. My mold is 3D printed and produces pucks the same size and shape as OEM Bradley pucks.
I realize 3D printing is not for everyone, so a quick search of the internet will yield all sorts of Bradley puck molds that can be made with typical garage tools.
For those that do 3D print....these are links to my mold design print files
www.printables.com
makerworld.com
This is my Bradley Bisquettes or puck making process (in pictures).
I attached a PDF with the recipes and other process details.
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Searching the internet, I found a variety of different recipes to make and form pucks for the Bradley smoker. Although most the recipes are similar, the forming molds were all over the map. Some molds were overly complicated and expensive while others were under engineered and could be made a lot better. My mold is 3D printed and produces pucks the same size and shape as OEM Bradley pucks.
I realize 3D printing is not for everyone, so a quick search of the internet will yield all sorts of Bradley puck molds that can be made with typical garage tools.
For those that do 3D print....these are links to my mold design print files
Bradley Bisquette Compression Mold by Rad Racer | Download free STL model | Printables.com
This mold is used to create bisquettes or pucks that are compatible with the Bradley Smoker. | Download free 3D printable STL models


Bradley Bisquette Compression Mold by Wayne
The compression mold is printed in PLA. The mold is designed to be filled with sawdust material and compressed in a vise or other clamping device. The resulting bisquette (puck) is the correct size for the Bradley Smoker. I included a recipe / instruction sheet for making the raw material.

This is my Bradley Bisquettes or puck making process (in pictures).
I attached a PDF with the recipes and other process details.




