Nope just the fire box halves and where it joins the cooking chamber. No need to RTV all those screws, I have absolutely no leaks from the legs, handles or chimney screws at all.
Did you put the RTV under your handles (around the screw holes) and warming plate screws as well?
I had a Brinkmann horizontal for 12 years or so and finally burnt the bottom out. It was a good grill/smoker good thick material held heat and didn't leak. So I didn't think twice about ordering another Brinkmann, but I went with the vertical smoker. It was delivered to the house, I took it out of the box to start assembly. I knew then I had messed up, at best this piece of junk is high grade beer can. But I was a dummy and bought it, so I guess I'll use it, how ever short lived that is. First time I fired it up, leaked like a sieve. So I dug around and found a gasket kit for it. It made a significant improvement with the leaks, as well as maintaining 225F but it still is nothing more that high grade beer can material. I burn through entirely too much coal and wood, its just not thick enough to maintain a good heat retention. The gasket set might help you. I'm sure there are a lot of vendors for gasket sets, but if your interested I ordered mine from-- BBQgaskets.com --(631)648-3403 There web site left me in doubt so I called them and they fixed me up with what I neededSo I finally made up my mind & went with the Brinkmann horizontal smoker. I just like the horizontals. Unforunatley it's not as well built as I had hoped!! It is a good gauge but there are so MANY leaks in the firebox it smokes more than the stack!! The stock gauge is off by almost 50. Then I have to keep the firebox damper all the way close just to try & keep it at 300:( not happy at all:(
Depends on your skills and bits. I used a bit that has a no walk tip. Went right through.
About to install the two grate level thermometers and wondered if there were any best practices or advice? Should I use a nail punch to mark where I want to drill the hole or just drill straight in - I was a bit worried about the drill running on me. Any other thoughts would be appreciated. Thanks!
Great, thanks for the tips and photos - they certainly help! I have my smoker completely assembled now so this is one of my last mods and I don't want to make a mistake at this point. Off to Home Depot for a good step drill bit!!
Place about 4-5 layers of painter's tape over your target spot. The bit will stay in place.
About to install the two grate level thermometers and wondered if there were any best practices or advice? Should I use a nail punch to mark where I want to drill the hole or just drill straight in - I was a bit worried about the drill running on me. Any other thoughts would be appreciated. Thanks!
Harbor Freight has an inexpensive step-bit set...
After looking into a few options I decided not to use the step drill bit (biggest factor was they cost $45!). Instead, I bought a 7/8" hole saw/drill bit combo unit that says it will work on metal and will be using that to make the holes I need to insert my two new thermometers. I am going to try and start the drill on reverse to mark a dimple and then go from there, hoping that is a safe option for starting the holes. Crossing my fingers nothing crazy happens...starting over is not an option! HAHA